Copper Roofing

Largest Copper Roof

The First Catholic University Established in 40 Years Is Being Built, and Roofed, With Long-Term Sustainability in Mind

NEW YORK, NY--(Marketwire - July 28, 2008) - Personal commitment to an idea is a rare commodity in business, where corporate interests, market forces and the need for profit often undermine the loftiest of goals.

So when Thomas S. Monaghan purchased 270 tons of copper sheet metal to roof his dream project -- creating a Catholic university in southwest Florida -- he had to do some serious soul-searching when the value of the copper more than doubled within two years.

Monaghan, the founder of Domino's Pizza and former owner of the 1984 World Series champion Detroit Tigers baseball team, is without question a successful and savvy businessman. By cashing in the copper, he stood to gain a quick $1 million or more in profit, but it would require a major revision of his campus architectural plans.

For a man of big ideas and well-defined goals, like Tom Monaghan, the choice was easy.

"We weren't looking to make a profit," he stated in a recent interview, gesturing around him at the gleaming new campus and copper rooftops of Ave Maria University near Naples, Florida. "Our goal was sustainable buildings -- not 20 year buildings, but 50 to 100 year buildings. If anything were to happen to me, I didn't want my successor to water down the building process. The whole theme is copper roofs."

All of the campus buildings have, or will have when completed, standing seam copper hip roofs with broad copper eaves, reminiscent of the Prairie Style homes designed by master architect Frank Lloyd Wright. Monaghan's vision for the Ave Maria campus stems, in part, from his longstanding admiration of Wright, who favored copper and copper roofs for many of his projects. An avid architecture buff, Monaghan's own copper-roofed home in Ann Arbor, Michigan, to which he commutes when he's not working as Chancellor in his office at Ave Maria, also was designed to evoke Wright's iconic Prairie Style homes.

Ave Maria University is an ambitious undertaking on any scale. Originally, Monaghan and his organization intended to locate it in Ann Arbor near Domino Farms, the company headquarters he built that is reputed to have the world's largest copper roof. When he was unable to obtain the necessary zoning permits, help came from an unexpected source: the Barron Collier Company, one of Florida's largest landholders, offered 10,800 acres of scrub and sand on the edge of the Everglades, miles from the nearest town, if Monaghan would agree to create a self-sustaining community along with the university.

"Our original intention wasn't to establish a community," Monaghan explains. "Once we were offered the land, we had to figure out what to do with it. The university acts as the nucleus of the town." Ave Maria's master plan includes a cathedral-like Oratory, elementary and secondary schools, parks, golf courses and a sports stadium, as well as 11,000 homes, condominiums and apartments to be built by Pulte Homes, a national homebuilding company.

Following groundbreaking in 2005, the university is now more than halfway to completion, with administration, classroom and dormitory buildings serving the first 450 students. An enrollment of 750 full-time students is anticipated for the fall 2008 semester. In addition to its Catholic-oriented educational program, the university offers a full curriculum of traditional liberal arts, sciences and engineering studies, with a graduate program offering Master's and doctoral degrees. Ultimately, AMU will host up to 4,000 undergraduate and 1,500 graduate students, most of who will live in dorms or student housing on or near the 950-acre campus. The town is also open for business and homes are being built at a determined pace.

Larry Peters, the regional manager supporting architectural programs for the Copper Development Association, consulted on the university's use of copper early in Ave Maria's planning stages. "This is the most extensive use of copper I've seen in the past 10 years, certainly in the Southeast," he says. "These people understand that they're building for the future, and that's why they chose copper. They know they've made a smart investment."

Despite the potential windfall the university could realize by selling off its copper, Monaghan says they will stick to the original plan of roofing all the campus buildings with the metal.

"It's a good long-term investment from an economic standpoint," he says. "I don't consider it a luxury because copper lasts so much longer than tile or anything else. Nothing is more beautiful. Eighty to 90 percent of a structure's appearance is the roof. We didn't have to put more money into the design of the buildings because it wasn't as important."

The newly-extended, standing-seam copper roof at Domino's Farms is the largest in the USA and may very well be the largest in the world, according to Bill Koshelnyk, the office park's director of communications. The roof is 2,897 feet (more than a half-mile) long and 209 feet wide at its widest point.

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Installers lay up copper pans over rosin sheets and felt paper for giant standing-seam roof.

The roof is actually an extension of an existing, 18- year-old roof made of the same material. The new copper was chemically patinated to match the original roofing. Located on Frank Lloyd Wright Drive in Ann Arbor, Michigan, the building's architects were inspired by Wright, who was known for his love of copper. Bronze trim elements installed by carpenters are also used throughout the public spaces.

 

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Copper roof addition to Domino’s Farms’ office park before chemical patination to blend with the 18-year-old structure.
The roofing contractors are Copperoofing Boston and CEI Roofing Inc., Howell, Michigan. Most of the copper is 16-ounce, with some 20- ounce for the flashing and wall caps. All 425,000 square feet of copper was supplied by Revere Copper Products, Inc., Rome, New York. The Copper Development Association provided installation training for the 12-man crew from CEI Roofingand with help from Copperoofing of Boston the job was done ontime.

The world headquarters of Domino's Pizza is the largest of the 40 tenants of the office park, which is owned by Domino’s former CEO, Tim Monaghan. The building also houses the Ave Maria Foundation, which promotes Catholic teachings and culture.

 

 

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